It is the users responsibility to confirm the compatability of information contained herein with his system. Technical information contained herein may not be applicable to your system. Loose connections can cause extreme loss of braking power.Īll technical or design information & specifications contained in this drawing are the property of Champion Trailers.DO NOT USE Pinch type connectors Electric brakes have about a 3 amp current consumption per magnet at max power output.Solder or use compression crimp connectors for best system operation.Confirm wiring diagram instructions with your Brake Control Manufacturer. Improper connection of Positive and Negative wires MAY damage or destroy brake controller. Black wire connects to 12VDC positive White wire connects to battery negative Blue - Brake controller output to trailer electric brakes. Red wire connects to side of brake pedal stop lite switch. Trailers with 8000# or larger axles should have magnet amp requirements determined before sizing circuit breaker. 20 amp for 4 magnets 30 amp for 6 or more magnets. The break away system normally contains a battery trickle charger for battery maintenence.īrake controller wiring - Install auto reset circuit breaker in positive wire from battery to brake controller. The battery for this system MUST be able to maintain brake activation for 15 minutes minimum. Trailers equipped with electric brakes typically use an emergency breakaway battery kit such as the TAP Brakemaster kit. of Transportation requires that trailers equipped with brakes have a trailer break away system for activation of the trailer brakes, in the event that the trailer should become detached from the tow vehicle during highway travel. Make sure that you’re familiar with the wiring and safety tips outlined above before wiring and installing a breakaway switch.Generic Electric Brake Wiring Diagram for Dash Mounted Brake controller & Trailer mounted TAP Brakemaster Electric breakaway kit They should always be wired correctly using a trailer breakaway switch wiring diagram and maintained regularly for optimum safety. In conclusion, trailer breakaway switches are essential components of a trailer braking system. Additionally, be sure to replace the brake fluid every two years to prevent corrosion and wear. Once you have your materials & tools, below are the steps to connect the bus bars to the 12V fuse panel. Also, perform regular tests to make sure the switch is working properly. Make sure to inspect the wiring at least once a year to check for loosening or wear and tear. Maintenance and Safety Tips Once your trailer breakaway switch is installed, you’ll need to make sure that it’s maintained properly to ensure it works as intended. Finally, you’ll need to test the trailer breakaway switch to make sure it’s working properly. You’ll also need to connect the switch to the battery and ground the wires. First, you’ll need to identify the existing wiring on the trailer, then use the wiring diagram to connect the brake wires to the switch. Installing a Trailer Breakaway Switch Installing a trailer breakaway switch requires some basic knowledge of wiring and electricity. While the diagrams vary depending on the type of trailer brake system you have, they all use the same basic wiring principles. The wiring diagram usually includes a connector pinout and a color-coded wire diagram to make it easier to connect the wires. A trailer breakaway switch wiring diagram will show you how to connect the wires from the breakaway switch to the electrical components on your trailer. Trailer Breakaway Switch Wiring Diagrams When setting up a trailer breakaway switch, it is important to get it wired properly in order for it to work correctly. The switch works by detecting the tension on the safety chains connecting the trailer and towing vehicle, and if that tension isn't present, the brakes are applied. This is to help ensure that the trailer doesn't cause an accident due to the sudden disconnection. It helps make sure that in the event of a sudden disconnection between your trailer and towing vehicle, the brakes on your trailer will be automatically applied. Why Do You Need a Trailer Breakaway Switch? A trailer breakaway switch is an essential component of a braking system for any trailer. In this article, we’ll explain exactly what you need to know about them and how to get them set up safely and effectively. So when it comes to wiring diagrams for trailer breakaway switches, you’ll want to make sure you get it right the first time. It ensures that in the event of an abduction associated with a trailer, its brakes will automatically be applied. Everything You Need to Know About Trailer Breakaway Switch Wiring Diagrams The trailer breakaway system is a safety feature mandated by law throughout the United States.
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